Vacuum Forming Glass / Trays Making Machine / Vacuum Forming Machine for Cups

Description :-

BOPS thermoforming machine is a combination of mechanical, electrical and pneumatic components and the whole system was controlled by a electric panel, which can be operated in man machine interface. It combines the material sending, heating, forming and cutting into one process. It has three operation models manual semi-automatic and automatic.

It is suitable to form BOPS ?HIPS?PS?PVC and PET plastic sheets etc. which can produce various of boxes, trays, bowls and lids, such as food boxes, cake boxes, fast-food boxes, super market trays, injection trays, oral liquids trays etc.

Specification

  Forming area

mm

515*580

 

  Form depth

mm

100

 

  Production efficiency

cycles/min

8-20

 

  Forming pressure

MPa

0.8

 

  Preheater power

kw

4

 

  Heating plate power

kw

12

 

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Glass / Trays Making Machine / Thermoforming Machine for Cups

Description :-

Plastic thermoforming machine adopts the most advanced thermoforming machine technology and was developed to be a forming machine of high production efficiency. It is a combination of mechanical, Electrical and Pneumatic components, and the whole system is controlled by micro PLC. The machine has man- interface operation and combines Heating, Forming, Cutting and Stacking into one process.

It is suitable to form BOPS, HIPS, PS, PVC, PET Sheet that can produce cups, glass, trays, fast-food boxes, dishes and lids etc.

Applications :-

 

 

Specification

Max.Forming Area mm 600×200
Max.Forming Depth mm = 140
Production Rate (time/min) 15-32
Motor kw 7.5
Max.Heating Power kw 60
Max Hydraulic Pressure Mpa 8.0
Max Air Pressure Mpa 0.8
Application PP、PS、PE、HIPS
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PET Sheet Extruding Machine / PET Sheet Extruder


Pet Sheet Feature:-


PET sheets, has the feature of excellent processing capacity, high transparency, easy to be recycled.It is particularly good for good or medicine packing.

 

Pet Sheet Applications:-

Vacuum forming: food packager; toy box; stationery case; tool and hardware packing

Obstruct packing: for electric components packing

Normal application: Folded Forming, Collar Lining, Decoration Material, File Folder, Document Cover, credit cards

Special application: Medical Instrument Packing, Medicine Packing,

Industrial Anti- sepsis, RoastingTray of Microwave Oven(CPET)

Pet Sheet Production Line Characteristics:-


Machinery line is composedof extruder, screen exchanger, melt pump, die, three roll cylinders, and downstream machinery line.

1. Advanced PLC control system is adopted, and equipped with large color LCD touch screen. Centralized control for the running of the complete machines. several teams of production running data can be stored; 

2.Both screw and machine barrel adopted high quality alloy steel and nitrogen treatment to ensure the surface hardness and machining precision; 

3.Rapid hydraulic net changing device is adopted, thus the production efficiency is high;

 4.The structures of the divider and the T type die head are reasonable. The flow channel is advanced; shunting of each layer is steady and not mixed layer. The thickness can be adjusted. 

5. Three rollers adopt horizontal structure so that the techniques of sheet production are more reasonable and improvable for its quality, adopt double-work position air shaft center rewinder device

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Double Layer Plastic / Thermoforming Sheet Extruding Machine

Description :-

Double layers plastic sheet extruding machine is mainly used to produce various top grade sheet of PP, PE, HIPS, ABS and EVA.

Plastic sheet extruding machine is for making PP & PS sheet for thermoforming machine to make plastic containers, like disposable cups. It is applicable in producing various kinds of plastic sheets of PP which are used for making drinking cups, ice-cream cups, jelly cups, beverage mugs, stationary & office supplies and other packaging vessel as well.

This machine is characterized by following features :

This machine set is the combination of main parts as extruder, cylinder, winder, and electric control console. The screw and the cylinder are made of high quality alloy steel with optimum hardness, strong corrosion resistance and long service lifetime after nitrogen treatment hardness, channel in die head is of coat-hanger design and it ensures the even thickness and the effect. The temperature of the die head, mesh change and the cylinder are separately controlled.

Features :

1) Screw and cylinder:

a) Made of 38CrMoAlA

b) Nitrogen treatment

c) Corrosion resistant

2) Wearable

3) Good plastic performances of the sheet guaranteed by the ratio of the length and the diameter

4) New design of the filter improves the productivity and makes the operation convenient

5) Developed by taking the advanced technology from both home and abroad into consideration on the basis of the single layer plastic sheet extruder

6) Applicable in producing multilayer PP, PE and PS sheets, which are used to produce drinking cups, ice-cream cups, yogurt cups, packing boxes and other plastic vessels

Specification

Sheet Width(mm) 650 700 1000 1400
Sheet Thickness(mm) 0.3-2.0 0.3-2.0 0.3-2.0 0.3-2.0
Screw Diameter(mm) 90-50 100-65 105-70 120-80
L/D Ratio of Screw 1:30 1:30 1:30 1:30
Main Motor Power(kw) 37-11 45-18 55-22 75-30
Max Outpt(kg/h) 160 185 240 330
Assemblin100g Set Power(kw) 100 125 165 220

Cap Compression Moulding Machines

Description :-

Compression Molding is a well known Technology, worldwide. Today, most of the caps for soft drinks and water, are produced on Compression Molding Machines, since this process uses air compressor to provide the pressure. The pressure is much higher, stable and provides even pressure to every mould. So the caps made by this process are smoother and with a tighter structure.


 

Description :-

Compression Molding is a well known Technology, worldwide. Today, most of the caps for soft drinks and water, are produced on Compression Molding Machines, since this process uses air compressor to provide the pressure. The pressure is much higher, stable and provides even pressure to every mould. So the caps made by this process are smoother and with a tighter structure.
The cap production is much faster and of even quality and the power consumption is also much lesser than an injection molding machine.


 

Description :-

Compression Molding is a well known Technology, worldwide. Today, most of the caps for soft drinks and water, are produced on Compression Molding Machines, since this process uses air compressor to provide the pressure. The pressure is much higher, stable and provides even pressure to every mould. So the caps made by this process are smoother and with a tighter structure.


 

Description :-

This machine can make extension part of anti-theft ring fold inward, together with the advanced control of the air system and the latest PLC system to realize the automatic spout feeding, sorting & allocation. greatly improves the productivity effect. This machine effectively solves the problem of anti-theft ring infolding.


 

Description :-

The machine is used to cut the ring on the bottle cap made with the molding machine. It is equipped with an automatic cap sorter and an automatic cutter temperature control device, so the bottle cap made with this machine has small and smooth knife slit, which makes the cap more beautiful.


 

Application :-

Lining machine is used to produce sealing liner for caps, thus the cap can seal well and prevent it from air leakage or liquid leakage, even for carbonated soft drink.


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Cap making Flowchart

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Cap Lining Machine

Applications :

Lining machine is used to produce sealing liner for caps, thus the cap can seal well and prevent it from air leakage or liquid leakage, even for carbonated soft drink.

 

Description :

This machine is mainly used to make pads for plastic bottle caps. It first fluidizes the dry domestic and imported EVA/TPE granular plastic with high temperature and then mold presses the fluid on the inner cap. It is compact, efficient and easy to operate. The pad produced with it is smooth and uniform. The bottle cap with it opens easily and seals tightly.

The liner produced by this machine is very smooth and uniform, and has better leak-proof performance and pressure resistance capability. 

Specification

Min Cap Diameter :

25mm

Max. Cap Diameter :

60mm

Min. Cap Height :

15mm

Max. Cap Height :

25mm

Production Capacity(28mm PCO Cap) :

10,000~12,000pcs/hour 

Installed Electrical Power :

15kw (50Hz) 

Consumed electrical power(approximat) :

8kw

Compressed air consumption(approxximate) :

600NL/min

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Automatic Cap Slitting Machine

Description :-

The machine is used to cut the ring on the bottle cap made with the molding machine. It is equipped with an automatic cap sorter and an automatic cutter temperature control device, so the bottle cap made with this machine has small and smooth knife slit, which makes the cap more beautiful.

 

Specification

Minimum Cap Diameter :

15mm

MaximalCap Diameter :

60mm

MinimumCap Height :

15mm

MaximalCap Height :

30mm

Production Capacity(30mm Cap) :

upto 20,000~30,000caps/hour

Installed Electrical Power :

1kw (50Hz)

Installed Electrical Power :

0.5kw (50Hz)

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Cap Folding Machine

Description :-

This machine can make extension part of anti-theft ring fold inward, together with the advanced control of the air system and the latest PLC system to realize the automatic spout feeding, sorting & allocation. greatly improves the productivity effect. This machine effectively solves the problem of anti-theft ring infolding.

 

Specification

Min. Cap Diameter: 26-30mm 
Max. Cap Diameter: 60mm
Min. Cap Height: 15mm 
Max. Cap Height: 25mm
Production Capacity(30mm Caps) : upto 20,000~30,000pcs/hour 
Installed Electrical Power : 2kw (50Hz) 
Consumed electrical power(approximat) : 1.5kw 
Compressed air consumption(approxximate) : 100NL/min
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32 cavity Compression Cap Moulding / Making Machine

Description :-

Compression Molding is a well known Technology, worldwide.  Today, most of the caps for soft drinks and water, are produced on Compression Molding Machines, since this process uses air compressor to provide the pressure. The pressure is much higher, stable and provides even pressure to every mould. So the caps made by this process are smoother and with a tighter structure.

The cap production is much faster and of even quality and the power consumption is also much lesser than an injection molding machine.

 

Caps made by compression molding have better geometrical features and are more consistent compared to the injection process and allow the user to employ a wider range of raw materials.

The machine makes soda and mineral water bottle caps from plastic granular raw material which is fed via the hopper, fluidized with high temperature, and then forms die block that is extruded from the discharge outlet of the extruder, cut with the cutting tray, uniformly distributed into each die cavity and finally mould pressed.

Continuous compression moulding machine for plastic cap manufacturing via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pelletting and insertion in the cavities to mould it into the final, well defined shape. Machine capacity depends heavily on compound properties and the geometry of the manufactured caps.

 

Features :

- Fully automatic, runner less, reducing your costs of labor and power up to 30-60%. 

- 2-3 times faster than production than injection molding.

- Driven by pneumatic system, wearing of parts reduced to the minimum level.

- Key components easy to be assembled and disassembled.

- Stable grammage and wall thickness & consistent output of caps.

- Standard components resulting in flexible interchangeability.

- Optimized design, user-friendly control panel, speed of production adjustable.

- Low Rejection Rate.

- High Finish.

- Less scrap.

Specification

Max. Cap Diameter: 60mm
Min. Cap Height: 15mm 
Max. Cap Height: 25mm
Production by 24 Hours: 360, 000~430,000PCS for dia. 30mm cap 
Installation Power: 60 KW (50HZ) 
Working Power:  40 KW 
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Cap making Flowchart

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24 cavity Compression Cap Making / Moulding Machine

Description :-

Compression Molding is a well known Technology, worldwide.  Today, most of the caps for soft drinks and water, are produced on Compression Molding Machines, since this process uses air compressor to provide the pressure. The pressure is much higher, stable and provides even pressure to every mould. So the caps made by this process are smoother and with a tighter structure.

The cap production is much faster and of even quality and the power consumption is also much lesser than an injection molding machine.

 

Caps made by compression molding have better geometrical features and are more consistent compared to the injection process and allow the user to employ a wider range of raw materials.

The machine makes soda and mineral water bottle caps from plastic granular raw material which is fed via the hopper, fluidized with high temperature, and then forms die block that is extruded from the discharge outlet of the extruder, cut with the cutting tray, uniformly distributed into each die cavity and finally mould pressed.

Continuous Compression moulding machine for plastic cap manufacturing via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pellet ting and insertion in the cavities to mould it into the final, well defined shape. Machine capacity depends heavily on compound properties and the geometry of the manufactured caps.

 

Features :

- Fully automatic, runner less, reducing your costs of labor and power up to 30-60% .

- 2-3 times faster than production than injection molding.

- Driven by pneumatic system, wearing of parts reduced to the minimum level.

- Key components easy to be assembled and disassembled. 

- Stable gram mage and wall thickness & consistent output of caps.

- Standard components resulting in flexible interchangeability.

- Optimized design, user-friendly control panel, speed of production adjustable.

- Low Rejection Rate.

- High Finish.

- Less scrap.

Specification
Number of Cavities 24cavities 
Min. Cap Diameter 15mm
Max. Cap Diameter 60mm
Min. Cap Height 15mm
Max. Cap Height 60mm
Production Capacity(30X20mm) 12000-13800caps/hour
Installation Power 35KW(50HZ)
Working Power 24KW
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Cap making Flowchart

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